Nisha Engineering Works is well-established Busbar Bending Machine manufacturers in India, suppliers and exporters in India. We provide high performance, state of the art bending systems, which are relied on by electrical panel constructors, switchgear makers, power distribution departments, renewable energy facility, and industrial work or shops nationwide. We design our machines in such a way that they provide high-quality bends with no cracks and are highly precise and less labour-intensive and efficient. Our Busbar Bending Machine in India are lasting, reliable, and provide similar results all the time and can easily work with copper, aluminium and mild steel busbars. Our machines are crafted with strength, user friendly operations and unremitting performance making it ideal for both small workshops and large-scale manufacturing facilities.
What is a Busbar Bending Machine?
It is a machine employed in the industrial society to bend copper, aluminium and mild steel bus bars into the right shapes and angles needed in electrical panels, distribution boards and power systems. It provides accurate bends without ruining the construction and the surface of conductor.
Types of Busbar Bending Machine:
As trusted Busbar Bending Machine manufacturers in India, we offer a range of machines suitable for various industrial applications.
Manual Busbar Bending Machine: These are simple, hand-operated units ideal for small-scale bending work or low-demand applications. They are cost-effective but require considerable manual force and operator skill to achieve accurate bends.
Hydraulic Busbar Bending Machine: It operate on hydraulic pressure and are capable of making bending more smooth and harder than manual bending. They work with thicker busbars effortlessly and are usually small and hence easily portable and utilized in the work place conditions of warehouses.
CNC Busbar Bending Machine: It is Automated and highly precise computer-controlled systems. They are programmable into certain bending shapes and are most appropriate where mass production is required .
3-in-1 Busbar Machine: It is a Multifunctional machines that can do the bending, cutting, and punching as one. They are best suited in workshops that demand a series of fabrications activities.
Technical Specifications of Busbar Bending Machine
As Busbar Bending Machine suppliers in India, our machines come with adjustable bending angles, strong clamping systems, durable steel frames, and compatibility with different busbar sizes.
Category / Specification
250mm Semi Automatic Bus Bar Bending Machine
220mm Automatic Busbar Bending Machine
General Technical Specification Details
Material
Mild Steel
Mild Steel
—
Automation Grade
Semi-Automatic
Automatic
CNC / PLC-based systems available
Processing Capacity
—
—
• Max Busbar Size (Cu/Al): 12×160 mm, 15×200 mm, 16×260 mm
Max Bending Radius
250 mm
250 mm
—
Tonnage / Nominal Force
—
—
• 30 MT, 50 MT, 80 MT (300 kN, 500 kN, 800 kN)
Bending Direction
Clockwise & Anticlockwise
Clockwise & Anticlockwise
—
Bend Angle
360 Degree
360 Degree
—
Bending Speed
6 RPM
6 RPM
X-axis up to 15 m/min; Y-axis up to 5 m/min (CNC models)
Bending Accuracy
—
—
• Angle accuracy ±0.5° • CNC accuracy: ±0.1 mm, lead screw ~0.01 mm
Minimum Bend Radius (Rmin)
—
—
• Rmin = 1–2 × material thickness
Voltage
220 V
220 V
3-phase 380V 50Hz / 220V 60Hz
Power Source
Hydraulic
Hydraulic
—
Motor Power
—
—
3 HP / 5 HP / 7.5 HP (depending on model)
Machine Dimensions
—
—
L×W×H: 2000×1400×1300 mm to 2500×2000×1700 mm
Machine Weight
—
—
1500 kg to 3800 kg
Oil Tank Capacity
—
—
120 to 235 Litres
CNC / Automation Control
—
—
• Colour touch screen (Siemens / Beckhoff PLC)
Features of Busbar Bending Machine
As eminent Busbar Bending Machine exporters in India, our machines are engineered for accuracy, durability, and simple operation.
Stable Bending Mechanism: A robust bending arm and firm clamping system ensure smooth, accurate bending while minimizing deformation in copper, aluminium, or MS busbars.
Adjustable Bending Settings: Operators can adjust angles, pressure, and bending radius according to busbar thickness and project requirements, ensuring consistent results.
Strong Structural Frame: The reinforced steel construction also lowers the vibration, keeps the alignment and helps in the long term application with heavy-duty operations.
Integrated Safety Controls: Fitted with emergency stops, hydraulic pressure regulation and interlocking safety systems to ensure a safe and controlled operation.
Easy-to-Use Interface: Clear and simple controls executes precise bends efficiently with minimal training. especially when handling materials processed through an Aluminium Busbar Bending Machine.
Applications of Busbar Bending Machine
As prominent Busbar Bending Machine suppliers in India. The machines can be applied to many industrial and electrical uses.
Electrical Panels & Switchgear: Used for bending busbars for LT/HT panels, control boards, MCCs, PCCs, and switchgear systems requiring precise angle shaping.
Power Distribution Infrastructure: Essential for preparing conductors used in transformers, substations, feeder pillars, and distribution networks.
Industrial Machinery & Equipment: Supports shaping grounding bars, wiring busbars, connectors, and power pathways for industrial machines. including operations handled by a Copper Busbar Bending Machine.
Renewable Energy & Solar Installations: Used for bending busbars in inverter panels, battery banks, and solar control cabinets to maintain efficient current flow.
Onsite Installation & Maintenance: Used to assist technicians in executing accurate bends directly at installation sites, upgrades, and system repair work.
Why Choose Us?
Expertise in Electrical Fabrication Machinery: We specialize in manufacturing Machines that meet the practical requirements with long-term reliability.
High-Precision Engineering: Our machines are designed with accurate bending mechanisms, stable clamping systems, and advanced controls to ensure crack-free, repeatable, and high-quality bends for copper, aluminium, and Mild Steel Busbar Bending Machine.
Dependable Service & Support: We provide complete installation support, operator training, and responsive after-sales assistance to ensure smooth daily operation and minimal downtime.
Nisha Engineering Works is reliable Busbar Bending Machine manufacturers in India, suppliers and exporters in India. We create our solutions to improve the quality of production and less manual labor as well as precise bending of copper, aluminium, and mild steel busbars to suit most industries. All the machines are designed with durability, comfort to the operator and steady performance that will fit either small workshop or even big scale manufacturing facilities. Using the manual, hydraulic, portable, Automatic and Semi Automatic Busbar Bending Machine, we provide machines that satisfy every operational need. Get in touch with us and get comfortable with reliable busbar bending systems that are efficient, precise in the long-term productivity.
FAQ’s
It can bend copper, aluminium, and mild steel busbars depending on die configuration and model type.
The Hydraulic Machine is ideal due to its strong bending force and reliability in continuous operations.
Yes, the Portable Machine is specially designed for field installation and maintenance work.
Hi there! 👋
Fill out the form below to start a conversation with us on WhatsApp.
Hi there! 👋
Fill out the form below to start a conversation with us on WhatsApp.