PLC Control Pipe Bending Machine

Top PLC Control Pipe Bending Machine Manufacturers in India

Nisha Engineering Works is one of the progressive PLC Control Pipe Bending Machine Manufacturers in India, Suppliers and Exporters in India. We design and supply advanced pipe bending systems integrated with PLC technology to deliver exceptional accuracy, programmable bending sequences and automated performance for diverse fabrication needs. Our machines are engineered to reduce manual intervention, enhance bend consistency, and increase productivity across industrial environments. Our PLC Control Bending Machines are broadly used in automotive, furniture manufacturing, shipbuilding, construction, and appliance production units where productivity and repeatability are crucial. Our commitment is to provide PLC-controlled pipe bending solutions that guarantee accuracy, operational dependability, and long-term strength.

What does a PLC Control Pipe Bending Machine do?

It uses programmable logic control, it automates the pipe bending process, enabling operators to store and execute multiple bending angles with high repeatability. By using digital commands to coordinate feeding, rotation, and bending actions, it guarantees constant accuracy.

Types of PLC Control Pipe Bending Machines

Being reputed PLC Control Pipe Bending Machine Suppliers in India, we provide various models designed to meet automation needs and production demands.

  • Semi-automatic NC Benders: These machines employ PLC control systems for setting bending angles and lengths and have touch-screen panels. These machines are perfect for simple 3D bending and 2D bending and make it easier and more affordable to enter into automatic bending.
  • Fully Automatic CNC Benders: Featuring PC-based and servo-driven systems with as many as 6 axes, these machines provide high accuracy. These machines are ideal for making multi-bend components and are applicable in various industries, including automotive and aerospace.
  • Hydraulic and Servo-Hybrid Bending Machines: These machines integrate hydraulic force with motion control functionality and thus produce bends that are smooth, stable, and highly precise.
  • Double-Head Benders: Designed for bending two points at once, these machines remarkably improve production rate and are preferred for symmetrical components and high-production rate production.

Control Systems

  • PLC (Programmable Logic Controller): Performs machine sequencing, logic operations, and communications. Commonly used in concert with servo drives to precisely control motion and bend.
  • NC (Numerical Control): A simpler variant of control, which is applicable for basic angle and position programming. NC systems rely on PLCs but have fewer complexities compared to CNC systems.
  • CNC - Computer Numerical Control: A more advanced control solution based on PCs that can enable multi-axis programming, bending paths, and fully automated control for precision work.

Technical specifications of a PLC Control Pipe Bending Machines

Being superlative PLC Control Pipe Bending Machine Manufacturers in India, our machine provide following technical specification:

Specification General Range / Description 7 Ton Semi Automatic Tube Bender
Maximum Pipe Diameter 10 mm to 325 mm; up to 1420 mm for induction bending 42 mm
Maximum Wall Thickness 1.2 mm to 120 mm Not Specified
Maximum Bending Angle 180°–190°; up to 360° with multi-step 180°
Bending Accuracy ±0.1° to ±0.2° 0.20%
Bending Speed 1.5 RPM / 20 mm/min to 210°/sec 3 RPM
Maximum Bend Radius (CLR) 100 mm to 1100+ mm; typically 1.5D–3D 2D
Memory Capacity 99 to 2000 programs Not Applicable / Not Provided
Motor Power 1.5 HP to 75 HP+ Not Specified
Hydraulic Pressure 14–17.5 MPa (140–175 bar) Not Specified
Machine Weight 450 kg to 90,000 kg Not Specified
Capacity Varies widely by model 7 Ton
Automatic Mode PLC/CNC controlled systems Semi-Automatic

Features of our PLC Control Pipe Bending Machines

Being quality PLC Control Pipe Bending Machine Exporters in India, we design our machines with advanced functional features to enhance production accuracy and automation.

  • Programmable Bending Control: The PLC system allows storing multiple bend angles and sequences for automatic execution. This ensures consistent, repeatable performance across large production runs.
  • High-Precision Servo or Hydraulic Drive: Precision-controlled drives maintain accurate rotation and feeding throughout each bend. This ensures clean surfaces and accurate geometries even in complex pipe profiles.
  • Touch-Screen Operational Interface: A user-friendly interface provides digital control over speed, angle, and bending sequences. Operators can easily monitor machine status and adjust settings during production.
  • Robust Mechanical Construction: The machine is built from high-strength steel frames and hardened components that ensure stability during high-speed bending cycles. This enhances machine durability under industrial environments.
  • Automated Safety & Protection Systems: It is safeguarded by integrated sensors, load protection, and emergency stop mechanisms. To avoid mistakes or operational risks, the PLC continuously keeps a check on operations.

Applications of PLC Control Pipe Bending Machines

Being trusted PLC Control Pipe Bending Machine Exporters in India, we provide machines used across multiple fabrication and industrial sectors.

  • Automotive & Exhaust System Manufacturing: It is used for highly repeatable bending of structural automotive components, exhaust pipes, and chassis tubes. In settings involving mass production, this guarantees constant quality.
  • Furniture & Interior Decor Fabrication: Perfect for creating custom metal furniture designs, decorative shapes, chair frames, and table legs. Its accuracy satisfies contemporary aesthetic standards.
  • HVAC, Hydraulics & Process Industries: Used for shaping pipes required in cooling systems, hydraulic lines, gas transmission, and process pipelines. Programmable bending ensures uniformity in critical applications.
  • Construction & Structural Fabrication: Vital for bending pipes used in building installations, railings, frames, and architectural structures. In repetitive tasks, its automation improves accuracy.
  • Shipbuilding, Aerospace & Heavy Engineering: Supports bending of complex profiles used in marine structures, aircraft tubing, and heavy-engineering frameworks. PLC automation helps achieve exact design specifications.
Why Choose Us?
  • Advanced PLC and servo technologies: Our machines offer programmable accuracy, controlled motion, and higher output efficiency, making them ideal for modern automated production environments.
  • Support full customization: We design bending machines based on pipe diameter, bending radius, tooling requirements, and automation level to match diverse industrial applications.
  • Dependable technical and service support: Our installation services, operator training, and maintenance assistance ensure long-term reliability and smooth functioning of every machine we deliver.

Nisha Engineering Works is one of the trusted PLC Control Pipe Bending Machine Manufacturers in India, Suppliers and Exporters in India. Our machines are known for their technological advancement, automation effectiveness, and accurate bending competences across numerous industries. With a strong importance on innovation, durability, and customer-oriented engineering, we try to deliver PLC Control Pipe Bending Machine in India that simplify manufacturing process and ensures superior, repeatable results. Connect with us today to discuss your requirements or request a customized quote for your bending machine.

FAQ’s

PLC enables programmable bending sequences, higher accuracy, and repeatability, reducing manual errors and improving efficiency.

Yes, PLC systems allow operators to save and execute multiple angles for repetitive or complex bending tasks.

Absolutely. Its automated controls, consistent output, and high-speed performance make it ideal for large-volume manufacturing.