Pipe Swaging Machine

Pipe Swaging Machine Manufacturers in India - Nisha Engineering Works

Nisha Engineering Works is one of the esteemed Pipe Swaging Machine Manufacturers in India, Suppliers and Exporters in India. We produce best quality, high performing pipe swaging systems intended to reduce pipe diameter, make end-form shapes, and prepare pipes for fittings with brilliant accuracy. Our Automatic Pipe Swaging machine provide smooth, even swaging without cracks, thinning, or material distortion, making them best for industries requiring precision-formed tube ends. Frequently used across automotive, HVAC, fabrication, furniture, and metalworking units, our machines enhance production quality while reducing manual labour. Our objective is to offer pipe swaging solutions that ensure consistent forming accuracy, operational consistency, and long-lasting durability.

What does a Pipe Swaging Machine do?

A Pipe Swaging Machine is used to reduce or reshape the diameter of pipes and tubes by applying controlled force through dies. It forms accurate end profiles such as reductions, expansions, beads, flares, and tapered ends depending on application needs. The machine is essential for preparing tubes for couplings, joints, hydraulic lines, exhaust systems, and structural assemblies.

Types of Pipe Swaging Machines

Being reputable Pipe Swaging Machine Suppliers in India, we provide various models to meet different forming needs and production scales.

By Operation Mechanism

  • Manual/Hand Swagers: It is handheld or bench-mounted tools used for low-volume or on-site work, leveraging manualforce to maximize portability and minimizecosts.
  • Hydraulic Pipe Swaging Machine: It uses hydraulic power, these provide high, repeatable force for heavy-duty applications with thick-walled tubing or large pipes.
  • Electric/Automatic Swagers: It often comes with CNC controls, these machines are for high-volume, automated industrial manufacturing.

By Application/Design Type

  • Rotary Swagers: These have rotating dies for superior quality symmetrical parts with tight tolerances. A variation is the "creeping spindle" machine.
  • Stationary Die Swagers: The dies and hammers do not revolve, allowing for non-circular or asymmetrical cross-sections.
  • Long Die Swagers: Used for creating tapers on long tubing for products like tent poles and golf clubs.
  • Pipe Flaring & Beading Machines: Specialized for flaring or beading pipe ends for leak-proof connections

Technical Specification of Pipe Swaging Machine

Being trusted Pipe Swaging Machine Manufacturers in India, we build machines that meet industrial forming capacity and performance requirements.

Category Specification Details
Product Details Automation Grade Automatic
Capacity 50 mm
Frequency 50 Hz
Material Stainless Steel
Phase 3 Phase
Power Source Electric
Voltage 415V
Capacity & Performance Pipe Diameter Range 1 mm to 114 mm (up to 4.5" or more depending on model)
Max. Wall Thickness 0.7 mm to 4.5 mm (heavy-duty up to 9 mm+)
Max. Swaging Length Up to 300 mm (long-die models can taper several meters)
Max. Swaging/Crimping Force 200 tonnes to 1500+ tonnes depending on model
Production Speed 10–30 seconds per cycle or 60–200 pieces per hour
Power & Operation Motor Power 1 HP to 25 HP (0.75 kW to 18.5 kW)
Voltage Supply 220V / 380V / 415V (3-phase)
Max. Oil Pressure (Hydraulic) ~300 bar (30 MPa / 3000–5000 PSI)
Operating Pressure (Pneumatic) 90–120 PSI air supply
Physical Dimensions & Weight Machine Weight 250 kg (small units) up to 11,000 kg (heavy industrial)
Dimensions (L × W × H) From 650 × 500 × 730 mm to 5000 × 1200 × 1400 mm depending on model

Features of our Pipe Swaging Machines

As Pipe Swaging Machine Suppliers in India, we design machines with advanced features for accurate and consistent pipe forming.

  • High-Precision Swaging Output: The machine reshapes pipes with accurate end-forms without cracks or thinning. This ensures strong and reliable joints for industrial use.
  • Heavy-Duty Structural Frame: Built with robust steel construction, the machine provides stable performance during continuous forming operations. Its durability supports long-term industrial application.
  • Customizable Forming Dies: Interchangeable dies allow reduction, expansion, beading, and tapering of pipes. This supports multiple forming requirements within a single machine.
  • Smooth and Controlled Operation: Hydraulic or mechanical drive systems deliver uniform forming pressure, reducing vibrations and protecting pipe material integrity throughout the process.
  • Low Maintenance and High Productivity: Efficient components and simplified servicing reduce downtime while increasing daily production output. This makes it suitable for large-scale manufacturing.

Applications of Pipe Swaging Machines

As Pipe Swaging Machine Exporters in India, we supply machines used across varied industrial sectors.

  • Automotive & Exhaust Manufacturing: Used to form exhaust ends, muffler pipes, and joint fittings with precise shapes. Its accuracy supports uniform assembly in automotive production lines.
  • HVAC & Refrigeration Systems: Perfect for shrinking or expanding coper and aluminium tubes in cooling coils. It provides a solid and leak-mark connection in air conditioning systems.
  • Furniture & Structural Fabrication: Used to form pipe ends for chair frames, table structures, and metal furniture. Its smooth forming improves product aesthetics and assembly quality.
  • Hydraulic & Pneumatic Industries: Essential for preparing pipe ends used in fluid transfer systems and hydraulic lines. The machine ensures secure and pressure-resistant joints.
  • General Metalworking & Tube Processing: Used for pipe end preparation in fabrication units, workshops, and fitting manufacturing. Its versatility supports a wide range of industrial applications.
Why Choose Us?
  • Advanced forming technology: Our machines deliver stable force, smooth shaping, and accurate dimensional output, ensuring reliable pipe end-forming for all applications.
  • Full customization: We design swaging machines based on pipe size, forming type, tooling requirements, and production volume, ensuring seamless compatibility with customer needs.
  • Strong after-sales and operational support: Our technical assistance, operator training, and maintenance guidance ensure long-term machine performance and uninterrupted production.

Nisha Engineering Works is one of the believedPipe Swaging Machine Manufacturers in India, Suppliers and Exporters in India. Our pipe swaging systems are valued for their performance, precision making, and long service life across automotive, HVAC, fabrication, and industrial sectors. Each machine is engineered to deliver smooth swaging performance, reduced manual effort, and dependable results under continuous operation. With a commitment to innovation, quality engineering, and customer satisfaction, we provide Pipe Swaging Machine in India forming solutions that enhance workflow efficiency and product accuracy. Connect with us today to learn more or request a customised quote for your swaging.

FAQ’s

It reduces or reshapes pipe ends through controlled forming pressure, creating accurate fittings and joint-ready profiles.

Yes, with interchangeable dies it can reduce, expand, bead, flare, or taper pipe ends.

Absolutely—swaging machines are designed for continuous operations with consistent forming quality.